Welded Type Gabion Basket

It is type of rectangular baskets composed of welded wire mesh panels. Welded gabion is commonly made from Hot Dip Galvanized or Galfan.

Gabions are wire mesh baskets formed by connecting individual panels of mesh with helical spirals or hog/C Rings.

We supply highest-quality welded wire mesh products for soil retention, soil stabilization, erosion control, flood management, along with various architectural and landscaping applications.

Comparing to woven hexagonal gabion, welded gabion box is more rigid in shape.

Technical Specifications

  1. Mesh Wire Type: Hot Dip Galvanized /Gulfan
  2. Welded wire mesh
  3. Mesh Size in mm:100X50/75X75/50X50
  4. Mesh Dia (Gulfan/HDG): 4mm/5mm
  5. Length : 975mm or 2025mm & customized
  6. Width : 50mm, 675mm, 975mm, 1350mm, 1500mm or 1650mm
  7. Height : 300mm, 450mm or 675mm
  8. Connections: spiral Wire, U clip, hog ring
  9. Tensile Strength of Wire : 380-550 N/mm2
  10. Galfan Coating : Confirming to BS EN 10244-2 Class A
  11. Tolerance : Confirming to BS EN 10218-2
  12. Heavy Hot-dip galvanized, Zinc coating: 200g/m2 – 280g/m2 in accordance with EN10244-2 Class A
  13. Corrosion Resistance : Galfan coated (95% Zinc / 5% Al) in accordance with BS EN 10244-2: 2009 (Class A)
  14. Center diaphragms: @ 1 mtr interval for boxes with length > 2 mtr
  15. Gabion manufactured from ISO 9001 standard certified factory

SKU/ ADMAX Grade Coding 

ITEM Code Length (m) Width  (m) Height  (m) Volume M3 Rock Size in mm  Approx. box Weight in kg  Wire Dia in mm  Aperture in mm Shipping Detail
ADMAXWD001 0.5 0.5 0.5 0.12 100-150 5.8 4 75X75 3360sets/20HC
ADMAXWD002 1 0.5 0.5 0.25 100-150 8.94 4 75X75 2000sets/20HC  
ADMAXWD003 1 1 0.5 0.5 100-150 13.6 4 75X75 1250sets/20HC
ADMAXWD004 1 1 1 1 100-150 19.47 4 75X75 830sets/20HC
ADMAXWD005 1.5 0.5 0.5 0.37 100-150 12.09 4 75X75 1510sets/20HC
ADMAXWD006 1.5 1 0.5 0.75 100-150 18.06 4 75X75 960sets/20HC
ADMAXWD007 1.5 1 1 1.5 100-150 25.24 4 75X75 750sets/20HC
ADMAXWD008 2 0.5 0.5 0.5 100-150 16.51 4 75X75 1050sets/20HC
ADMAXWD009 2 1 0.5 1 100-150 24.86 4 75X75 660sets/20HC
ADMAXWD010 2 1 1 2 100-150 34.87 4 75X75 450sets/20HC

Assembly & Installation & Rock Filling 

Assembly And Installation 

  1. Each gabion includes: Corner stiffeners, spiral, binders (these are long spring-like formed wire for panel joints)
  2. Put on your safety glasses and work gloves
  3. Unfold gabion panels and layout flat
  4. Adjacent panels should be joined together at intersecting corners by winding the spiral tie starting at the top and winding down the mesh.
  5. At the top and bottom end of the spiral tie, turn the ends back vertically and close tight to secure the spiral from moving.
  6. Corner stiffeners and coil of lacing wire is supplied for internal bracing and joining to adjacent baskets.
  7. Stiffeners shall be placed across corners at 300mm from the corner.
  8. All horizontal joints are laced in the factory except the lid.
  9. After filling, close the lid and secure with spiral binders at the diaphragms, end, front and back.
  10. During stacking of Gabion, the lid of the lower tier will be used as base of upper tier. Secure with spiral binders and add pre formed stiffeners to exterior cells before filling the graded stones.
  11. Alternatively C’ HOG RINGS: can be used for all jointing of units. Closing the rings requires a mechanical tool and a pneumatic gun. ‘C’ rings must be fixed every other mesh space on all joints.

  12. Available minimal rock size: dense and durable stone from 100mm to 250mm.

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